Microbial Air Monitoring (MAM)
Microbiological monitoring of the air, i.e. checking how many and which microorganisms are present in the air of an environment.
Sampling techniques and parameters
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Active sampling
Air sampling performed with an instrument that aspirates a known volume of air and impacts it onto an agar plate.
It is used to measure how many viable microorganisms are present in the air.
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Passive sampling / Settle plates
Sampling performed with plates left open in the environment, on which microbial particles settle by gravity from the air onto the agar surface.
It is a simple method, but less quantitative than active sampling.
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Air flow (L/min)
Amount of air aspirated by the instrument every minute, expressed in litres per minute (e.g. 100 L/min, 200 L/min).
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Particle counter
Instrument that counts non-viable particles (dust, fibres, etc.) present in the air, without indicating whether they contain live microorganisms.
Microorganisms and particles
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Micro-organism
General term that includes bacteria, yeasts, moulds and other microscopic organisms.
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Bacteria
Unicellular microorganisms, often responsible for infections or product spoilage.
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Yeast
Unicellular fungi that can cause fermentations or spoilage of food and beverages.
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Moulds
Multicellular filamentous fungi that form typically “fuzzy” colonies and may produce spores.
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Fungi
Group that includes yeasts and moulds.
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Viable particles
Particles that contain live microorganisms capable of growing on a culture medium (bacteria, yeasts, moulds).
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Unviable particles (non-viable particles)
Inert particles (dust, fibres, etc.) that do not grow in culture.
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CFU – Colony Forming Unit
Visible colony that develops on a plate after incubation.
1 CFU = at least one viable microorganism that has multiplied.
Culture media and plates
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Culture media
Nutrient mixture, solid or liquid, that allows microorganisms to grow.
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Culture plate
Plate (Petri or contact) filled with culture medium on which microorganisms are grown.
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Petri dish
Round plate, usually 90 mm in diameter, used to culture microorganisms.
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Contact plate
Smaller plate (about 55 mm), often used for surface sampling and, in some cases, for air sampling.
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TSA – Tryptic Soy Agar
“General-purpose” culture medium used for total bacterial count.
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SDA – Sabouraud Dextrose Agar
Culture medium mainly used for the growth of yeasts and moulds.
Microbiological and control processes
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Incubation
Period during which plates are kept at a controlled temperature to allow microorganisms to grow and form visible colonies.
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Contamination
Undesired presence of microorganisms in the air or on surfaces, products or equipment.
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Disinfection
Chemical or physical treatment that reduces or eliminates microorganisms on surfaces and equipment.
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Sterilization
Process that eliminates all forms of microbial life, including spores.
It is more intensive than simple disinfection.
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Micron / Micrometre (µm)
Unit used to express particle size.
1 µm = one millionth of a metre.
Standards, data quality and equipment qualification
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ISO
International standards that define requirements (for example for cleanrooms, compressed air, instruments, etc.).
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USP – United States Pharmacopeia
United States Pharmacopeia, which includes chapters dedicated to microbiological control and environmental monitoring (e.g. <1116>).
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GMP – Good Manufacturing Practices
Rules that define how to manufacture medicinal products (and other products) in a controlled, safe and traceable way.
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Data integrity
Principle stating that data must be complete, correct, traceable and not manipulated.
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ALCOA
Acronym summarising the key requirements for data integrity:
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Attributable
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Legible
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Contemporaneous
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Original
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Accurate
All data (including MAM data) must comply with these criteria.
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IQ – Installation Qualification
Verification that the instrument is installed correctly.
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OQ – Operational Qualification
Verification that the instrument operates according to its technical specifications under controlled conditions.
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PQ – Performance Qualification
Verification that the instrument, used in the real process, provides adequate and reproducible performance.
